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Saunders Aseptic Diaphragm Valve, Forged

 

Two-way valve body of forged acid-proof stainless steel by Saunders

 

Application: Aseptic and sanitary installations within pharmaceutical and food industries 

  • Zero deadleg design - self-draining design
  • Diaphragms for all purposes and in accordance with FDA CFR21 177.xxxx and EN1935/2004
  • Wide range of manual bonnets and actuators (See separate data sheets)

 

General Data

Type: AFP
Material: Forged acid-proof stainless steel - 316L (1.4435)
Internal surface finish: Mirror finish Ra < 0.25 µm
  Satin finish Ra < 0.5 µm
  Vacublast Ra < 1.6 µm
External surface finish: Vacublast (glass-blown)
Connection: Weld ends of all standards and Tri Clamps
Temperature: Max. 180°C
Pressure: Max. 16 bar for DN008-050 
  Max 10 bar for DN065-150 
  Depending on diaphragm grade (See pressure/temp. diagram)
Options: Available in AL6XN, Hastelloy, Titanium etc.
  Multi-way Valves, T-valves, Tank Bottom Valves
  Surface finish certificate
  3.1 Materials certificate
  Other dimensions and standards

 

ISO 1127 weld ends, Satin / Vacublast
DIMENSIONS (mm) Kv WEIGHT
Item No. DN L H ØD m³/h kg
20110501 8 (4 bolts) 78 9.6 13.5 x 1.6 1.9 0.1
20110131 15 108 13 21.3 x 1.6 5 0.3
- 20 117 16 26.9 x 2.0 5.3 0.4
- 25 127 19.5 33.7 x 2.0 15 0.6
- 40 159 28 48.3 x 2.0 29 1.3
- 50 190 33.5 60.3 x 2.0 57 1.9
- 65 217 40.5 76.1 x 2.6 80 3.2
- 80 254 48 88.9 x 2.6 145 5.3
- 100 440 73 114.3 x 2.6 192 -
DIN 11850-S1 weld ends, Satin / Vacublast
DIMENSIONS (mm) Kv WEIGHT
Item No. DN L H ØD m³/h kg
- 8 (4 bolts) 78 9.6 6 x 1.0 0.36 0.1
20110130 8 (4 bolts) 78 9.6 8 x 1.0 1.1 0.1
- 8 (4 bolts) 78 9.6 10 x 1.0 1.7 0.1
- 8 (4 bolts) 78 9.6 12 x 1.0 1.9 0.1
20110133 15 108 13 18 x 1.0 4.4 0.3
- 20 117 16 22 x 1.0 - 0.4
- 25 127 19.5 28 x 1.0 - 0.6
- 40 159 28 40 x 1.0 - 1.4
- 50 190 33.5 52 x 1.0 - 2.0
- 65 217 40.5 70 x 2.0 75.7 3.4
- 80 254 48 85 x 2.0 128.7 5.4
20110134 100 440 73 104 x 2.0 173.8 -
SMS 3008 weld ends, Satin / Vacublast
DIMENSIONS (mm) Kv WEIGHT
Item No. DN L H ØD m³/h kg
- 25 127 20 25 x 1.2 11 0.6
20120245 40 159 28 38 x 1.2 24 1.1
- 50 190 34 51 x 1.2 53 1.8
- 65 217 41 63.5 x 1.6 71 4.2
- 80 254 48 76.1 x 1.6 142 6.8
- 100 - - 101.6 x 2.0 303 -

Aseptic Diaphragm Valve at KLINGER Denmark

KLINGER Denmark offers a wide range of aseptic diaphragm valves. The aseptic diaphragm valve is simple and ingenious, featuring a dead-leg-free and aseptic design that is widely used in the pharmaceutical industry. The valve consists of three main components: the valve body, the diaphragm, and the actuator for opening and closing the valve.

Only the diaphragm and valve body come into contact with the medium. Saunders supplies valves according to all common standards such as ASME BPE, ISO 1127, SMS 3008, DIN 11850, Schedule 10S, and materials compliant with EC1935 and FDA. The Saunders diaphragm valve is self-draining, with a specified drainage angle on the valve body. The diaphragms are developed and manufactured in-house by Saunders and are state-of-the-art in terms of durability and performance. Saunders offers a wide selection of rubber and PTFE diaphragms that cover the applications used in the pharmaceutical industry.

In addition to standard two-way valves, customer-specific multi-port, dead-leg-free block valves are produced for optimal space and functionality. All types can be supplied with pneumatic control and feedback indicators for on/off operation, as well as with positioners for regulation.

Read more about KLINGER Denmark’s full product range below.

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